MASK Control Systems - Bespoke Industrial Automation & Control Systems UK
UK Automation Specialists • Global Deployment

Industrial Automation Services & Engineering Solutions

UK-based automation specialists delivering bespoke engineering, PLC systems, and full project lifecycle support to manufacturers worldwide.

End-to-End Delivery (Concept to Handover)
Bespoke Mechanical & Electrical Engineering
Hardware Agnostic PLC & SCADA Programming
Rapid Breakdown & Remote Telemetry Support
MASK Control Systems Industrial Automation Services Facility UK
8
Core Disciplines
100%
In-House Quality
Global
Field Support
Full Project Lifecycle Support

End-to-End Automation Tailored to Your Production Environment

At MASK Control Systems Ltd, we provide complete industrial automation services designed to improve production efficiency, reduce downtime, and support long-term operational performance.

As a UK-based engineering company with global deployment capability, we deliver end-to-end automation solutions—from initial concept and design through to installation, commissioning, and ongoing technical support. Whether you need a fully bespoke machine, PLC system integration, or rapid breakdown support, our team delivers reliable, scalable solutions tailored to your production environment.

Specialist Disciplines

Our Core Services

Explore our comprehensive range of industrial automation and engineering capabilities.

Bespoke Machinery

Design & Build

We design and build bespoke machinery and automation systems engineered specifically around your production requirements. From concept development and 2D/3D modelling to full system fabrication and testing, every solution is built for performance, efficiency, and long-term reliability.

What's Included:

Custom machine design
2D / 3D CAD modelling
Electrical & mechanical system design
Proof of concept development
Prototype and full system build
Bespoke Machine Design & Build Services - MASK Control Systems Ltd
Custom Panel Shop

Electrical Control Panels

We design and build custom electrical control panels tailored to the exact requirements of your machinery, production systems, and operational environment. From simple relay logic panels to advanced PLC and HMI-controlled systems, our panels are engineered for reliability, safety, and long-term performance. Every panel is built to specification, fully tested before delivery, and designed to integrate seamlessly with your wider automation system.

What's Included:

Custom control panel design
PLC and HMI panel integration
Relay logic & automated control systems
CAD schematic drawings & documentation
Full factory testing and quality checks before delivery
Custom Electrical Control Panel Design & Manufacture UK - MASK Control Systems Ltd
On-Site Engineering

Installation & Commissioning

Our engineers provide professional installation and commissioning services to ensure your automation systems are deployed correctly and operate at peak performance. We work on-site with minimal disruption, ensuring smooth system integration and full operational readiness.

What's Included:

Professional on-site installation
System configuration and setup
Performance & safety testing
Comprehensive operator training
Final line handover, SAT verification & documentation
Professional On-Site Automation Installation & Commissioning Engineers - MASK Control Systems Ltd
24/7 Field Response

Servicing, Breakdown & Technical Support

We provide fast-response servicing and breakdown support to keep your operations running without costly interruptions. From PLC faults to electrical system issues, our team delivers rapid diagnostics and effective solutions both on-site and remotely.

What's Included:

Emergency breakdown support
PLC & control system diagnostics
Electrical fault finding & repair
Remote technical troubleshooting
Scheduled preventative maintenance agreements
Industrial Machinery Emergency Servicing & Breakdown Support - MASK Control Systems Ltd
Connected Factory

Systems Integration

We integrate machinery, control systems, and production processes into a seamless, efficient workflow. Our systems integration services ensure your entire operation works together reliably, improving productivity and data visibility across the factory floor.

What's Included:

Multi-vendor PLC system integration
Machine-to-machine (M2M) connectivity
SCADA and central supervisory control
Industrial protocols (Profinet, Ethernet/IP, Modbus)
Factory line optimisation and bottleneck elimination
Factory Systems Integration and PLC Industrial Networking - MASK Control Systems Ltd
Industry 4.0 Telemetry

Remote Monitoring

Our advanced remote monitoring solutions give you real-time visibility and control over your production systems. With secure cloud-based connectivity, you can monitor performance, detect faults early, and dramatically reduce unplanned downtime.

What's Included:

Real-time equipment monitoring
Instant fault alerts and SMS/email notifications
Remote diagnostics & secure engineer dial-in
Cloud connectivity (OPC UA, MQTT, HTTPS)
Performance analytics and OEE data tracking
Remote Industrial Monitoring and Telemetry Cloud Systems - MASK Control Systems Ltd
Custom Machinery

Automation & Bespoke Machinery

Turnkey robotic cells, automated assembly rigs, and precision material handling systems built specifically around your production bottlenecks.

  • Custom automated assembly & packaging lines
  • Robotic pick-and-place & vision inspection
  • Conveyor automation & product routing
Control Architecture

PLC Programming & Software

Robust, cleanly commented PLC code and intuitive HMI touchscreen designs adhering to IEC 61131-3 international programming standards.

  • Siemens TIA Portal (S7-1200 / S7-1500)
  • Mitsubishi MELSEC (iQ-R, iQ-F, FX Series)
  • Unitronics UniStream & Vision all-in-one
Full-Scope Capabilities

Additional Engineering Services

We also provide a range of specialist engineering and manufacturing capabilities from a single trusted partner:

Electrical Control Panel Design & Build

From conceptual schematics to cabinet layout, wire marking, and FAT testing in our dedicated UK panel workshop.

Custom Machinery Fabrication

Precision CNC machining, stainless steel welding, framework assembly, and guarded enclosure manufacture.

Subcontract Assembly Services

Flexible sub-assembly and electro-mechanical manufacturing capacity for OEMs and Tier-1 engineering firms.

Industrial Temperature Control Systems

F-Gas certified engineering for process chillers, cooling jackets, thermal chambers, and hygienic heat exchangers.

Proof of Concept & Prototype Development

Rapid bench testing, simulated line trials, and functional prototypes to validate automation ROI before full rollout.

Have a Custom Need?

Single-Source Delivery

These services allow us to deliver complete, integrated turnkey solutions from a single trusted partner.

Discuss Your Specification
The Engineering Difference

Why Choose MASK Control Systems

We focus on delivering solutions that provide measurable results, long-term performance, and operational confidence.

End-to-End Partner

Complete project ownership from initial CAD design to installation and 24/7 technical breakdown support.

Fully Bespoke Solutions

Zero off-the-shelf compromises. Every control panel, line layout, and PLC rung is custom tailored to your factory.

Multidisciplinary Team

In-house mechanical, electrical, and software engineers working seamlessly together under one roof.

UK Build, Global Deployment

Proudly engineered in Devon, UK, and deployed with full international field commissioning capability.

Advanced PLC Expertise

Certified proficiency across Siemens, Mitsubishi, Unitronics, Allen-Bradley, and Schneider Electric controllers.

Reliable Fast Response

Rapid emergency diagnostics and dedicated SLA agreements to minimise operational downtime.

Minimal Disruption Delivery

Structured phased commissioning and pre-FAT testing to guarantee seamless changeovers with minimal plant downtime.

Audited UK Standards

Certified to ISO 9001:2015, ISO 17025, ISO 17020 directives, and F-Gas temperature control compliance.

Delivery Framework

How Our Services Work

Our structured process ensures every project is delivered efficiently and meets your operational goals:

01

Consultation & Requirements

In-depth technical consultation, process review, throughput targets, and factory constraint analysis.

02

System Design & Engineering

3D CAD modelling, electrical schematics, PLC logic design, and comprehensive risk analysis.

03

Build & Testing

Precision manufacturing, control cabinet wiring, software flashing, and rigorous factory acceptance testing (FAT).

04

Installation & Commissioning

On-site mechanical installation, electrical tie-in, SAT validation, and operator handover.

05

Support & Optimisation

Ongoing preventative maintenance, telemetry monitoring, 24/7 technical support, and line tuning.

Get Started

Ready to Improve Your Production Systems?

Work with a UK-based automation engineering team trusted by manufacturers worldwide.

WhatsApp