Bespoke Industrial Automation Systems Engineered in the UK, Delivered Worldwide
We design, build, install, and support custom automation systems that reduce downtime, improve efficiency, and help manufacturers scale with confidence.
Audited & Certified to British, European and International Standards
About Mask Control Systems
MASK Control Systems is a UK-based industrial automation and engineering company specialising in bespoke machinery, PLC control systems, and fully integrated automation solutions for manufacturers.
From initial concept and design through to build, installation, and ongoing technical support, we provide complete end-to-end project delivery. Our multidisciplinary team of mechanical, electrical, and software engineers ensures every solution is built around your exact production requirements.
We work with clients across the UK, Europe, the Middle East, and global markets helping manufacturers improve operational efficiency, reduce labour dependency, and maintain consistent production performance.
Multidisciplinary Team
Mechanical, electrical, and software engineers working in-house to deliver unified automation systems.
Global Deployment
UK-based team supporting commissioning and field projects across Europe, the Middle East, and overseas.
Trusted by Leading Organisations Across the UK and Beyond
Over 13 years, MASK Control Systems has built a reputation for delivering reliable, high-quality engineering to some of the most demanding clients in industry.
Our Core Services
Engineering precision across every phase of your automation journey.
Design & Build
Custom machinery designed from the ground up to meet your production needs. From concept development to full system delivery.
Installation & Commissioning
Professional on-site installation, system setup, and operator training to ensure smooth deployment and immediate performance.
Servicing, Breakdown & Support
Fast response support for automation systems, PLC faults, and electrical issues minimising downtime and restoring operations quickly.
Systems Integration
Seamless integration of machines, PLC systems, and factory processes into a unified, efficient workflow.
Remote Monitoring & Diagnostics
Real-time visibility of your equipment with remote diagnostics, alerts, and performance tracking through secure cloud-based systems.
Electrical Control Panel Design
Bespoke control cabinets, motor control centers (MCC), and distribution assemblies engineered to BS 7671 standards.
PLC Platforms We Programme & Support
We work across all major PLC platforms and are not aligned to any single manufacturer.
Automation Expertise
We specialise in advanced industrial automation technologies, delivering reliable and scalable control systems:
- PLC Programming & Control Systems: Bespoke logic architecture
- Siemens PLC Systems: TIA Portal, S7-1200 / S7-1500, WinCC
- Unitronics PLC & HMI Solutions: Integrated compact platforms
- HMI Development: Intuitive operator touchscreen interfaces
- Legacy System Upgrades: Modernising obsolete hardware safely
- Industrial Communication: Profinet, Modbus, Ethernet/IP, CAN
Our solutions are designed for reliability, flexibility, and long-term performance in demanding production environments.
Manufacturing Capabilities
Beyond automation, we deliver complete engineering and manufacturing solutions:
- Custom Machinery Design & Fabrication: Concept to built asset
- Electrical Control Panel Design & Build: In-house panel shop
- Subcontract Assembly: Electrical wiring & mechanical builds
- Industrial Temperature Control: F-Gas certified refrigeration
- Proof of Concept & Prototypes: R&D testing before scale
Every system is engineered with precision, tested thoroughly, and built to meet industry standards.
Problems We Solve for Manufacturers
We turn operational bottlenecks into high-throughput competitive advantages.
Reduce Downtime
Unplanned breakdowns can stop production and impact revenue. We provide fast support and reliable systems to keep operations running.
Replace Manual Processes
Automation eliminates repetitive labour tasks, improving consistency and reducing operational costs.
Improve Product Quality
Our systems ensure repeatable processes, reducing defects and increasing product reliability.
Upgrade Legacy Systems
We modernise outdated PLC and control systems, improving performance, safety, and maintainability.
Enable Remote Visibility
Monitor your equipment in real-time with remote diagnostics and performance tracking.
Scale Without Headcount
Increase production output efficiently without relying on additional labour.
Industries We Serve
We support manufacturers across multiple sectors with tailored automation solutions:
Food & FMCG Automation
Hygienic washdown, packaging, batching, and high-speed sorting.
Aerospace & Defence
High-precision testing rigs, safety interlocks, and traceability.
Pharmaceutical & Medical
Cleanroom automation, validation documentation, and precision dosage.
Marine Automation Systems
Offshore control panels, saltwater-resistant telemetry, and vessel power.
Automotive (Tier 2/3)
Robot cell integration, automated assembly, and press monitoring.
Logistics & Warehousing
Conveyor control, automated sorting, AGV integration, and palletising.
Water & Utilities
Pumping station control, telemetry, dosing systems, and remote alarms.
Don't see your sector?
We engineer bespoke automated equipment for specialised manufacturing operations across any sector.
Our Process
Our structured approach ensures every project is delivered efficiently with minimal disruption to your operations.
Consultation & Requirements
In-depth technical review of your process, throughput targets, and space constraints.
System Design & Engineering
CAD modelling, electrical schematics, PLC architecture, and FMEA safety analysis.
Build & In-House Testing
Precision assembly, panel wiring, software flashing, and rigorous FAT protocol testing.
Installation & Commissioning
On-site integration, SAT verification, line handover, and operator training.
Support & Optimisation
24/7 technical breakdown support, telemetry monitoring, and ongoing line tuning.
Remote Monitoring & Smart Systems
Our advanced monitoring solutions give you full control over your operations. Stay connected to your production—anytime, anywhere.
Why Choose MASK Control Systems
We focus on long-term reliability, performance, and partnership—not just project delivery.
End-to-End Partner
Single-source engineering partner from initial CAD concept all the way through to ongoing support.
Fully Bespoke Solutions
No off-the-shelf compromises. Every machinery part and PLC rung is custom tailored to your factory floor.
UK Build, Global Deployment
Assembled with pride in Devon, UK, and deployed with full international field commissioning capability.
F-Gas Certified
Fully certified to design and maintain temperature-controlled process automation equipment safely.
Trusted by Manufacturers Worldwide
Engineering solutions deployed and supported across Tier-1 industrial facilities.
“MASK Control Systems delivered a bespoke multi-axis packaging line that exceeded our throughput targets. Their engineering responsiveness and emergency on-site support have made them our go-to UK automation partner.”
James Carter
“The Siemens TIA Portal PLC integration and SCADA diagnostics built by MASK eliminated recurring synchronization errors on our press line. Exceptional precision and adherence to European machine safety directives.”
Markus Weber
“The Siemens TIA Portal PLC integration and SCADA diagnostics built by MASK eliminated recurring synchronization errors on our press line. Exceptional precision and adherence to European machine safety directives.”
Markus Weber
“From initial electrical design to full SAT commissioning, MASK proved their multidisciplinary capability. The documentation, calibration rigor, and operator interface made international deployment seamless.”
Sophie Dubois
“From initial electrical design to full SAT commissioning, MASK proved their multidisciplinary capability. The documentation, calibration rigor, and operator interface made international deployment seamless.”
Sophie Dubois
“Their cloud telemetry and remote monitoring system gave our control room 24/7 visibility over critical pumping assets. Downtime was reduced by over 40% within the first three months of operation.”
Aisha Khan
“Their cloud telemetry and remote monitoring system gave our control room 24/7 visibility over critical pumping assets. Downtime was reduced by over 40% within the first three months of operation.”
Aisha Khan
“We contracted MASK to design and fabricate custom sensor test rigs meeting strict ISO 17025 standards. The build quality, wiring schematics, and automated data acquisition are truly world-class.”
David Miller
“We contracted MASK to design and fabricate custom sensor test rigs meeting strict ISO 17025 standards. The build quality, wiring schematics, and automated data acquisition are truly world-class.”
David Miller
“MASK Control Systems delivered a bespoke multi-axis packaging line that exceeded our throughput targets. Their engineering responsiveness and emergency on-site support have made them our go-to UK automation partner.”
James Carter
Ready to Improve Your Production Efficiency?
Partner with a UK-based automation engineering team trusted by manufacturers worldwide.